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Application Scenarios "Two Key Points and One Major" Scenario √ Covers 18 key hazardous chemical processes under strict regulation: phosgene and phosgenation process, electrolysis process (chlor-alkali), chlorination process, nitrification process, ammonia synthesis process, cracking (pyrolysis) process, fluorination process, hydrogenation process, diazotization process, oxidation process, peroxidation process, amination process, sulfonation process, polymerization process, alkylation process, new coal chemical processes, calcium carbide production process, azo coupling process, ammonia synthesis, chlorination process, oxidation reaction, polymerization reaction. √ Key hazardous chemicals under strict state regulation: conform to the national list of key hazardous chemicals with characteristics such as flammability, explosiveness, toxicity, corrosiveness, etc., which can cause harm and infringement to humans (including biology), equipment, and environment; such as chlorine, ammonia, hydrogen sulfide, etc. √ Major hazard sources (Level I/II/III/IV): The risk level calculated through consequence analysis models for more than 3,800 types of hazardous chemicals under regulation due to cumulative storage amounts. Hazardous Chemical Production Enterprises √ Petroleum/chemical enterprises and other high-risk process enterprises, including but not limited to the production, operation, and storage of explosives, compressed gases, flammable liquids, flammable solids, oxides, organic peroxides, toxic substances, radioactive materials, corrosives, etc. √ Real-time grasp of the effectiveness of protective layers in production operations, seeing risks, mastering hidden dangers, providing a systematic approach to enhance safety management systems. Chemical Industry Parks √ Real-time upload of risk monitoring data, real-time risk control of "two key points and one major" scenarios within enterprises in the park. √ Collaborative linkage among different enterprises, departments, and levels within the park, safety production risk assessment, emergency drills, emergency linkage. √ Targeted safety supervision, service, and support for enterprises in the park. Government Safety Supervision Departments √ Assist in establishing and improving the chemical production safety risk monitoring and early warning system, truly realizing the risk early warning function. √ Enhance the pertinence and effectiveness of supervision, achieving accident prevention. √ Improve the effectiveness of safety management "services," ensuring supervision is not "blind." System Functions and Value The system achieves online monitoring and dynamic early warning of major hazard sources and key regulated hazardous chemical processes. √ Real-time visibility of risks. Risk dynamics are displayed in real time through visualization (bow-tie diagrams). √ Real-time capture of hidden dangers. This includes issues that previous management methods could not detect promptly: unauthorized operations by personnel (such as privately changing alarm values, safety interlocks being bypassed, etc.); equipment malfunctions; configuration problems; design errors (e.g., interlocks triggered but still considered normal due to alarms + manual intervention); timely detection of abnormal operating conditions, etc. √ Provides a systematic improvement tool for Process Safety Management (PSM). Using the event data obtained from the system (such as detailed actual data on alarm management, interlock management, design errors, abnormal conditions, etc.), targeted improvements can be made to foundational management work. System Architecture Based on the principle of real-time monitoring of the effectiveness of Independent Protection Layers (LOPA), the system connects DCS, SIS, video surveillance, fire and gas detection, fire protection systems, and other related data. It captures hidden dangers such as personnel violations, equipment malfunctions, and abnormal conditions in real time, dynamically calculates quantitative risks, and visualizes them using bow-tie diagrams with timely message pushes. This allows park and enterprise leaders to grasp hidden dangers, see risks clearly, and have a comprehensive understanding. Real-time Display of Dynamic Changes in Risk Levels The system dynamically calculates the size of risks based on the risk matrix, mastering the dynamic quantitative risk levels (Levels V1-V5) for each risk node.
Visualization of Risks and Hidden Dangers Bow-tie diagrams display the risk and hidden danger situation of the accident pathway (red indicates failure, blue indicates triggering, green indicates normal).
Hardware loT - Wireless Intelligent Safety Valve Real-Time Monitoring System System Functions and Value The system enables online, real-time monitoring of safety valve pops and internal leaks. System Architecture The system consists of monitors, the WirelessHART wireless communication protocol, and master control unit software. The monitors are installed non-intrusively at the outlet pipeline positions of the safety valves, collecting real-time vibration, ultrasonic, and temperature signals from the safety valves. Combined with digital signal processing and edge computing, the safety valve status information is transmitted to the gateway via the WirelessHART wireless communication protocol, which is then connected to the master control unit software for the safety valve status monitoring platform.
Master Control Unit Software The software intuitively displays the enterprise's safety valve events (internal leaks, pops), including a cockpit overview, a list and analysis of all safety valve events, message push notifications, and closed-loop management functions.
System Features √ Non-intrusive Easy Installation: Installed directly at the safety valve outlet pipeline position without needing to cut the pipeline or perform hot work. √ Intrinsically Safe and Explosion-Proof: Equipped with an ExiaⅡCT4 Ga explosion-proof certification, suitable for harsh chemical plant environments. √ Low Power Consumption Design: Battery-powered. At 21°C, with a wireless data transmission update rate of once per minute, the battery can last up to three years. Hardware IoT - Safety Valve with Manual Ball Valve Position Remote Real-Time Monitoring System System Functions and Value The system enables online, real-time monitoring of changes in the ball valve position status (fully open/not fully open). System Architecture The manual worm gear ball valve position remote monitoring system consists of monitors, wireless communication NB-IoT, and master control unit software. The monitors are installed non-intrusively at the ball valve shaft position to continuously monitor the valve position status and transmit the data via NB-IoT to the master control unit software platform. If any change in valve position status (fully open/not fully open) is detected, the system immediately sends an alarm notification to the relevant management personnel.
Master Control Unit Software The software intuitively displays the status changes (fully open/not fully open) of the manual worm gear ball valves before and after the safety valves, including a cockpit overview, a list and analysis of all hand valve events, message push notifications, and closed-loop management functions.
System Features √ Non-intrusive Easy Installation: Installed directly on the ball valve shaft without needing to cut the pipeline or perform hot work. √ Intrinsically Safe and Explosion-Proof: Equipped with an Ex iaⅡC T4 Ga explosion-proof certification, suitable for harsh chemical plant environments. √ Low Power Consumption Design: Battery-powered. At 21°C, with a wireless data transmission heartbeat rate of once per hour, the battery can last up to three years. Safety Management Consulting/Remote Operations Maintenance With profound knowledge and experience in the petrochemical industry's safety management (OT), combined with digital platforms (App) and IoT technology products, we provide clients with comprehensive safety management consulting and operational management services based on factual data. Service Advantages Professional Team √ Professional Background: Team members come from renowned petrochemical and automation control companies. √ Core Strength: Key team members have backgrounds from top international petrochemical companies such as Shell and DuPont, possessing extensive safety management experience. √ Best Practices in Process Safety Management: A deep understanding of leading international best practices and methodologies in process safety management, enabling us to offer cutting-edge, practical safety management consulting services.
Digital Solutions Innovation and Practice √ Digital Exploration: Committed to exploring and practicing comprehensive digital solutions for safety management, dedicated to applying digital technologies in the safety management field. √ Technological Innovation: We not only innovate and develop software applications but also introduce advanced hardware products based on IoT technology, providing enterprises with comprehensive support for process safety management. √ Unique Insights: Have unique understanding and practical experience in how enterprises can implement digital projects for safety management (especially process safety management), such as the top-level design, path planning, and specific project implementation of "Industrial Internet + Hazardous Chemicals Production". Successful Cases √ Rich Project Experience: Extensive experience in safety management enhancement consulting projects for many leading domestic enterprises, serving central SOEs, state-owned enterprises, and well-known private enterprises. √ Precise Needs Insight: A clear understanding of the current safety management situation, system improvement pathways, and problems encountered during practice in domestic enterprises, enabling precise identification of enterprise safety management needs and provision of targeted solutions. Service Content We provide clients with comprehensive and in-depth process safety management system construction and optimization services, ensuring the safety, stability, and sustainability of the enterprise production process. √ Process Safety Information √ Process Hazard Analysis √ Operating Procedures and Safety Practices √ Technical Change Management √ Quality Assurance √ Mechanical Integrity √ Pre-Startup Safety Review √ Management of "Minor" Changes √ Training and Performance √ Contractor Management √ Emergency Planning and Response √ Personnel Change Management √ Accident Investigation √ Audits |
